Industrial Minerals
Why it matters
Enhanced Solutions for Silica, Coal & Tin
We deliver cutting-edge mineral processing solutions across a wide range of industrial minerals and metals, including silica sand, coal, tin, and tungsten ores, as well as tailings re-processing. Our expertise enhances separation efficiencies while promoting sustainable practices.
For silica sand, our metallurgical characterization, testing, and flowsheet development services ensure high recoveries, consistent product quality, and cost-effective processing. In coal processing, our globally recognized spiral designs maximize grades and recoveries, treating millions of tonnes of fine coal worldwide.
Why it matters
Global
Expertise
From our beginnings in the 1940s separating fine minerals along Australia’s east coast, we have expanded to become the global leader in mineral sands processing. From Senegal’s largest mineral sands plant, Grande Côte, to Chemours on North America’s east coast, and numerous projects in Africa, India, Europe, and Australasia, our teams provide unmatched expertise in mineral sands processing throughout the project lifecycle.
Backed by 80 years of experience, our proven technologies not only improve recoveries and product quality but also drive significant water and energy savings for more sustainable mining operations.
Advantages
You have the upper hand
- Enhanced Recovery and Quality: Advanced processing solutions for superior recovery and grade of coal, silica sand, and tin.
- Robust Equipment Design: Durable spirals and separation technology tailored to withstand challenging conditions, reducing maintenance and downtime.
- Customised Processing: Solutions adapted to specific mineral characteristics and operational needs, ensuring optimal performance.
- Sustainable Practices: Focus on reducing water use and minimising waste, promoting environmentally responsible operations.
- Comprehensive Support: Full lifecycle support from mineral testing through to plant commissioning and ongoing operational refinement.
The Challenge
Earth First approach
to industrial minerals
From initial test-work to final plant design, we provide concept, pre-feasibility, and feasibility studies along with cost-effective flowsheets for extracting industrial minerals. Our process engineers excel in maximising the extraction of fine minerals, offering innovative solutions for unique ore bodies. We design plants capable of processing 5 to 7,000 tonnes per hour, incorporating gravity, electrostatic, and magnetic equipment. Our FlexSeries plants are modular and relocatable, offering customisable options for any mineral resource, ensuring high performance without compromising on cost or environmental standards.
Brenda Van Rhyn
Regional Manager – Australia
Focus: Fine Minerals Recovery
I am a results-driven chemical engineer, passionate about delivering innovative equipment solutions that maximize revenue while minimizing costs.
The Expert
Reach
Out!
Ready to explore how our advanced solutions can revolutionise your industrial minerals operations? We’re here to help. Reach out to us today to learn more about how we can tailor our solutions to meet your specific needs and objectives.
Chrome
Why it matters
Adapt ore lose
Chrome mining faces unique challenges, especially with spirals critical to beneficiation. High-density chromite ore complicates separation, causing inefficiencies and yield losses. Fine particles lead to clogging and reduced spiral effectiveness. Our advanced spirals, WHIMS, and Carrara HTR excel in durability, efficiency, and reliability, maximising production in a smaller space. Embrace the future of chrome mining with our innovative technologies, promising enhanced longevity, profitability, and maximised recovery rates.
Why it matters
Global
expertise
From our beginnings in the 1940s separating fine minerals along Australia’s east coast, we have expanded to become the global leader in mineral sands processing. From Senegal’s largest mineral sands plant, Grande Côte, to Chemours on North America’s east coast, and numerous projects in Africa, India, Europe, and Australasia, our teams provide unmatched expertise in mineral sands processing throughout the project lifecycle.
Advantages
You have the upper hand
- Achieves high fine chrome recovery and superior grade concentrates through innovative process solutions
- Offers robust spirals and WHIMS designed to withstand abrasive conditions, minimising downtime
- Provides tailored processing solutions to meet specific ore characteristics and operational needs
- Emphasises sustainable practices, including reduced water consumption and waste minimisation
- Delivers end-to-end support, from mineral testing to plant commissioning and operational refinement
The thing with chrome is: You want to extract something that wears down your equipment in the long run. So make it as strong as possible.
– Stephan Van Staden
Business Unit Manager Africa
The Challenge
EarthFirst Approach
to Chrome
From initial test work to final plant design, we provide concept, pre-feasibility, and feasibility studies along with cost-effective flowsheets for extracting mineral sands. Our process engineers excel in maximising the extraction of fine minerals, offering innovative solutions for unique ore bodies. We design plants capable of processing 5 to 7,000 tonnes per hour, incorporating gravity, electrostatic, and magnetic equipment. Our FlexSeries plants are modular and relocatable, offering customisable options for any mineral resource, ensuring high performance without compromising on cost or environmental standards.
Stephan van Staden
Business Unit Manager Africa
Focus: Chrome
I love hands on problem solving with 22 years experience in chrome processing and optimisation.
The Expert
Reach
Out!
Ready to explore how our advanced solutions can revolutionise your chrome mining operations? We’re here to help. Reach out to us today to learn more about how we can tailor our solutions to meet your specific needs and objectives.
Mineral Sands
Why it matters
Enhancing efficiency and sustainability
We offer transformative processing solutions that boost efficiency and sustainability in mineral extraction. Our technologies enhance recovery rates across a broad particle size range, improve product grade through highly selective operations, and convert tailings into high-grade products. We enable significant water savings by up to 50%, and reduce power consumption. Our commitment to effective and sustainable mining practices enhances productivity and paves the way for a more sustainable future. Call us for fast, cost-effective solutions tailored to your needs.
Why it matters
Global
expertise
From our beginnings in the 1940s separating fine minerals along Australia’s east coast, we have expanded to become the global leader in mineral sands processing. From Senegal’s largest mineral sands plant, Grande Côte, to Chemours on North America’s east coast, and numerous projects in Africa, India, Europe, and Australasia, our teams provide unmatched expertise in mineral sands processing throughout the project lifecycle.
Advantages
You have the upper hand
- Cost-Effective Installation: Compact, lightweight construction reduces installation expenses.
- High Reliability: Minimal maintenance requirements and high plant availability ensure continuous operation.
- Energy Efficiency: Advanced magnetic elements designed to lower energy consumption and operating costs.
- User-Friendly Operation: Spiral equipment is simple to operate and does not require skilled labor.
- Built to Last: Our equipment features robust and proven designs for enhanced durability.
Over the past two decades or so, I've been engaged in nearly every project, minor and major, from a gravity equipment supply perspective. I can remember the timing, location, and approach taken, which proves highly advantageous when addressing new opportunities or resolving client challenges.
Shane Anderson
Product Manager Spiral Concentators
The Challenge
EarthFirst Approach
to Mineral Sands
From initial test work to final plant design, we provide concept, pre-feasibility, and feasibility studies along with cost-effective flowsheets for extracting mineral sands. Our process engineers excel in maximising the extraction of fine minerals, offering innovative solutions for unique ore bodies. We design plants capable of processing 5 to 7,000 tonnes per hour, incorporating gravity, electrostatic, and magnetic equipment. Our FlexSeries plants are modular and relocatable, offering customisable options for any mineral resource, ensuring high performance without compromising on cost or environmental standards.
Matthew Allen
Global Manager – Business Development
Focus: Fine Minerals
I enjoy collaborating with a diverse range of individuals from various customer, competitor, and industry bodies. I have a passion for strategy and the process of developing plans with my team and putting those plans into action.
The Expert
Reach
Out!
Ready to explore how our advanced solutions can revolutionise your operations? We’re here to help. Reach out to us today to learn more about how we can tailor our solutions to meet your specific needs and objectives.
Iron Ore
Why it matters
Upgrade to up grade
Mineral Technologies revolutionises iron ore extraction with technology that enhances efficiency and sustainability. We ensure maximum practical recoveries, enhance product grade, and transform tailings into high-grade products. Our commitment to processing excellence maximises product yield and supports sustainable mining practices for a better future.
Why it matters
Global
expertise
Mineral Technologies boasts 80+ years of history, beginning in the 1940’s in mineral sands processing in Queensland, Australia. The knowledge and separation technologies developed over the years can be directly applied to iron ore and leads to innovations in iron ore beneficiation that have been successfully used in other commodities. We develop process solutions to achieve high product yields & improved product grade from both fresh ore and tailings reclamation. From Canada to Australia, our experts deliver tailored solutions for optimal results.
The Challenge
Our approach
to iron ore
From test work to plant design, we deliver concept, pre-feasibility, and feasibility studies with cost-effective flowsheets for iron ore beneficiation. Our engineers maximise valuable product yield, drawing on our experience developing process flowsheets for projects around the world. Our designs incorporate gravity and magnetic separation equipment for 5 to 10,000 tonnes per hour, ensuring safe, efficient and reliable operation to maximise your project’s economics.
Ed Hart
Iron Ore Expert
Making a real difference to a project and enriching / improving the lives of others in some way. Enjoying the company of other like-minded people who work in our fantastic little company.
The Expert
Reach
Out!
Ready to explore how our processing solutions can maximise your iron ore project? We’re here to help. Reach out to us today to learn more about how we can tailor our solutions to meet your specific needs and objectives.